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James Dyson watched a sawmill cyclone. It took 5,127 prototypes to copy.

ERP LEADERS desk ·
Video: Dyson

He spent five years in a garden shed while the family ran short of money.

In 1978 Dyson's new Hoover Junior kept losing suction because its bag clogged with dust. He saw a sawmill using a cyclone to pull sawdust out of the air, then removed the bag from his Hoover and taped on a cardboard cyclone. It worked. He built the prototypes in the shed behind his house. "By 2,627, my wife and I were really counting our pennies," he later wrote.

The big vacuum makers would not take the design; a bagless cleaner would have disturbed their market for replacement bags. A Japanese company, Apex, licensed the design, and a bright pink version went on sale in Japan in 1986 for about $2,000. With the licence income he set up his own company, Dyson, in 1991. His own factory finished its first vacuum, the DC01, on 1 July 1993. Within 18 months, that model was the best-selling vacuum cleaner in Britain. Forbes puts his net worth at $14.8 billion this month.

One-minute true story. AI-generated illustration with narration by an AI voice.

Have you ever seen a good idea turned down because it threatened something that already made money?

What the captions say

  1. This is the story of how James Dyson became a billionaire. His vacuum came from a sawmill, and took 5,127 prototypes.
  2. In 1978, James Dyson was a designer in England, with a new Hoover Junior.
  3. The Hoover lost suction as its bag clogged with dust. Then, near his home, he saw a sawmill that used a cyclone to spin the sawdust out of the air.
  4. He went there at night and took measurements. At home he pulled the bag out of his Hoover and taped on a cardboard cyclone. It worked.
  5. Then Dyson went to the shed behind his house and built prototypes, one after another, for five years.
  6. In his words, by the 15th prototype his third child was born. By number 3,727, his wife was giving art lessons for extra cash.
  7. The big vacuum makers would not take it. A bagless cleaner would hurt their business in replacement bags.
  8. Then a company said yes. It was in Japan. A firm called Apex licensed his design, and from 1986 a bright pink version sold for about $2,000.
  9. With that money he set up his company. On 1 July 1993, his factory finished its first vacuum, the DC01.
  10. Within 18 months, it was the best-selling vacuum in Britain. A court ruled that Hoover had copied his patent. Hoover agreed to pay £4 million.
  11. Forbes now puts his fortune at $14.8 billion. Dyson wrote, "Each failure brought me closer to solving the problem."

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